EMCO Maximat V10-P Mentor 10 Metal Lathe Instruction Manual 0299

Description

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Emco
Maximat V10-P and the Maximat Mentor 10
Instructions Manual
Manual Description:
Number of Pages: 43
This is a reproduction of an original EMCO Maximat V10-P and the Maximat Mentor 10 Instruction Manual. This manual contains information on setup, lubrication, maintenance, and controls. It also covers setting up the attachments, including the vertical milling head.
I also have the parts manual for this machine in my store!
Contents:
Unpacking - Setting up - Preparing for operation................................
1
Fitting the vertical attachment.............................................................
2
Important operating instructions.........................................................
3
Technical data (basic machine)...........................................................
4
Required floor space.........................................................................
5
Technical data (vertical attachment)....................................................
5
Controls............................................................................................
6,7
General Description
Machine bed.....................................................................................
8
Headstock........................................................................................
8
Quick-change gearbox......................................................................
8
Drive and electrical equipment...........................................................
8
Saddle, cross- and top slide...............................................................
8
Tailstock...........................................................................................
8
Safety slipping clutch.........................................................................
8
Apron...............................................................................................
9
Backplate mounting chucks................................................................
9
Instructions for fitting the backplate....................................................
9
Accessories and Description of their Uses
A) Lathe Accessories
Universal lathe chuck with 3 or 4 jaws................................................
10
4-jaw independent chuck...................................................................
10
Special chuck....................................................................................
10
Collet attachment...............................................................................
10
Quick-action collet chuck..................................................................
11
Replacing the collet............................................................................
11
Drill chuck (3-jaw)............................................................................
12
Morse taper arbor.............................................................................
12
Live centre........................................................................................
12
Thread dial indicator..........................................................................
12
Four-way toolpost............................................................................
12
Quick-change toolpost.......................................................................
13
Turning tools......................................................................................
13
Universal quadrant with set of change gears........................................
14
Screw cutting on the MAXIMAT.......................................................
14
Cutting of inch- and module pitches....................................................
14
Tool bit box.......................................................................................
14
Traveling steady.................................................................................
15
Fixed steady......................................................................................
15
Toolpost grinder................................................................................
16
Technical data...................................................................................
16
Diamond-dressing the grinding wheel..................................................
17
External grinding/Internal grinding.......................................................
17
Taper grinding...................................................................................
17
Machine Lamps.................................................................................
18
Length stop.......................................................................................
18
Plastic Covers...................................................................................
18
Floor stand........................................................................................
19
Coolant attachment............................................................................
20
B) Vertical Attachment Accessories
Machine vice.....................................................................................
21
Swivel base plate...............................................................................
21
Stepped clamping shoe......................................................................
21
Collet holder......................................................................................
21
Dividing head.....................................................................................
22
Intermediate flange.............................................................................
22
Direct indexing...................................................................................
22
Worm indexing..................................................................................
23
Practical indexing operation................................................................
24
Indexing chart....................................................................................
25
Tool mounting and -ejection on vertical spindle...................................
26
Tools for vertical attachment..............................................................
27
C) Safety Devices
Chuck guard......................................................................................
28
Chip guard........................................................................................
28
Armoured conduit..............................................................................
28
Description of working operations......................................................
29
Safety regulations...............................................................................
30
Turning with power feed....................................................................
31
Screw cutting.....................................................................................
31
Taper turning using tailstock set-over..................................................
32
Taper turning by setting the top slide...................................................
32
Drilling with the vertical attachment.....................................................
33
Diagrams and Charts
Cutting speed chart............................................................................
34
Pitch chart/feed chart.........................................................................
35
Module leads.....................................................................................
35
Change gear chart for standard Whitworth threads.............................
36
Lubrication chart................................................................................
37
Bearing and Slide Adjustment
Adjustment of work spindle bearings..................................................
38
Adjustment of cross- and top slides....................................................
38
Adjustment of feed screw end float....................................................
38
Adjustment of feed screw backlash in nuts..........................................
38
Adjustment of half-nut guide...............................................................
39
Adjustment of vertical head feed screw backlash in threaded bushing..
39
Adjustment of vertical head guide.......................................................
40
Timing belt drive................................................................................
40
a) Checking of correct tension
b) Changing the belt
Setting of safety slipping clutch...........................................................
40
Changing of shear pins on leadscrew and feed shaft............................
41
Overview:
I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear.
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